TWEETERS
The tweeters were quite the challenge. The OEM tweeters are 1" but are difficult to replace due to the way they mount. The tweeter itself has a very specific mounting clip on the grille. You can remove the tweeter from the grille by gently prying it out of each clip with a flat head screw driver.
View attachment 1650
The outside diameter of the OEM tweeter removed from the grille is about 40mm. Space is very limited and fitting replacement tweeters will be difficult to source. When you remove the grille/tweeter you'll notice how little room you have to even get it out of the dash. Lots of constraints here.
The easiest route
If you don't mind your aftermarket tweeters being visible the upgrade can be fairly simple. Cut a hole in the factory tweeter grilles and flush mount them. Note: flush mounted tweeters firing into the windshield can sound a bit harsh, but not always. You'll want to test the location before committing to flush mount. Angling them a bit, when possible, can help too. You could potentially surface mount, but there's no a lot of room up there. Other options include mounting in
pods or on the
pillars (careful with airbags). These are often the best sounding positions for tweeters.
My tweeters... not the easy route
Since I already had tweeters and didn't want them to be visible I had to get crafty. I prefer things to look factory to keep the thieves away. Keeping the factory look greatly restricts mounting options.
Inspecting below the grille quickly revealed there would be no easy path. Under the grille/tweeter is just a hole with no mounting flange. The only thing that can be attached to is a bolt near the windshield through the dashboard (circled in green).
View attachment 1651
My Hertz tweeters are much larger at 54mm outside diameter (~40mm OEM) and were on the very edge of being too large.
View attachment 1658
If you replace tweeters, know that this is the upper diameter of what
can fit. Here it is face down over the OEM hole which required quite a bit of cutting. Sorry for the glare, I ran out of hands.
View attachment 1656
Making room
I dremeled the plastic clips from the grilles with a dremel as they will only be used as covers in my install.
View attachment 1652
Next, I removed a fair amount plastic from the opening so my larger tweeter would fit through the hole. Be very careful here since you're so close to the windshield. I didn't take a picture of the hole being cut but you'll see the result it in the gallery up next.
Creating a bracket
I then made custom brackets out of steel sheet from Lowe's that is held in place by bolts in the dash. This took several attempts to get it just right for my tweeter. If you go this route you may need to make the "23mm" tall section longer or shorter depending on the depth of your tweeter.
View attachment 1661
View attachment 1662
View attachment 1663
The end result, sans grille
View attachment 1660
View attachment 1659
The tweeter is affixed to the bracket by the screw in the back, but 3M tape/velcro should hold perfectly as well for tweeter without this option.